Summary
Highlights
Ino Heat Mats are the world's first mats made from recycled rubber and vitrified asbestos. They come in two versions: a heated version with an integrated heating module and a non-heated version that functions as a normal rubber mat.
The production process begins with procuring asbestos and rubber from landfills. Rubber can also be sourced from recycling facilities. If rubber tires are not recycled, they undergo a process to convert them into rubber granules. Asbestos is vitrified by heating it above 1000°C, rendering it inert and non-toxic.
Vitrified asbestos and recycled rubber are mixed with additives to create a compound mixture containing 70% recycled rubber and 30% vitrified asbestos. This mixture then undergoes thermal compression molding. For heated mats, the heating module is placed in the mold before the mixture is poured. For non-heated mats, the mixture is simply poured into the mold.
Heated mats are tested for electrical safety, and both versions undergo quality checks before storage. A key advantage of this product is the added durability and heat retention provided by the asbestos. Manufacturing these mats enhances a company's ESG profile, attracting sustainability-centric investors and potential government incentives. The simple production process allows for scalability based on demand.