Summary
Highlights
Dave Whipple introduces a project to build a three-sided shed, highlighting its simplicity, practicality, and cost-effectiveness. The shed will be 12 feet wide and 8 feet deep, suitable for various purposes, including storing firewood at an old cabin property needing renovation.
The construction begins by setting three 4x4 posts for the back and 4x6 posts for the front, which will remain open. Dave demonstrates a 'build-in-place' method, starting with the first corner post and using lumber to mark subsequent post locations, squaring the frame with the 3-4-5 method. This technique minimizes complex measurements.
Dave installs green-treated bottom boards, ensuring they are level. He then adds top runners, leveraging a technique of setting nails to temporarily hold boards in place when working alone. Mid-span 2x6 nailers are added to prepare for the siding.
A simple technique is used to establish the roof's pitch. A scrap wood block is used to elevate one end of the rafter, and then the same block is used on the other side, ensuring consistent pitch without precise measurements. A double 2x8 header is installed at the front to support the open span.
After the main outline is established, Dave goes back to fully nail all connections with 4-inch galvanized ring shank spikes. He then lays out and installs the remaining rafters, ensuring their overhangs match the initial end rafters.
Dave calculates the need for five panels of roof metal based on the shed's 12-foot width and planned 18-inch overhangs. Before continuing, he takes a coffee break using his vintage Primus stove.
The 16-foot roof nailers are cut to 15 feet. The leftover blocks are mitered to match the roof's pitch and used as nailer blocks between the double headers in the back, securing the rafters. A sledgehammer assists in driving nails efficiently.
Once all rafters are in place, the corner posts are trimmed flush with the rafters. Dave uses salvaged pine boards for siding, emphasizing their rustic aesthetic and cost savings. He furs out the front posts to align with the double header, then installs diagonal braces for stability.
Two-inch galvanized nails are used for the siding. Dave strategically places boards to eliminate dry-rotted ends and utilizes a 75-inch jig to cut multiple boards at once with a chainsaw. He emphasizes the flexibility of using rough-sawn boards, allowing for varied widths without strict alignment requirements.
To maintain the 'build-in-place' theme, roof nailers are installed with an even overhang, marked by pre-set nails. He acquires forest green roof metal from a local Amish supplier. The first metal sheet is aligned flush with the bottom nailer, then other sheets are installed to ensure accurate spacing.
Dave efficiently installs the roof metal by pre-stacking it alongside the shed. He addresses a slight misorientation of a metal sheet and works around a tree branch for an integrated look. Finally, he begins siding the front of the shed, using a method of marking boards against existing construction for precise cuts, creating a detailed and appealing finish.
He demonstrates using a hammer with a magnetic nail set for overhead work and a jigsaw for precise cuts at intersections. The final touches involve trimming any rough corners. Dave concludes by highlighting the shed's beauty and simplicity, encouraging viewers to build their own using similar 'no math' construction principles and raw lumber for a rustic aesthetic.